Hypertherm MicroEDGE Pro Shape Cutting Control Rev.2 Manuale Utente Pagina 75
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InstallatIon
MicroEDGE Pro Instruction Manual 807290 2-27
Analog connections
The MicroEDGE Pro CNC includes connectors for the Sensor THC, as well as a joystick and speedpot so that a table
manufacturer can add these features.
Sensor THC connector
In configurations with integrated Sensor THCs, the MicroEDGE Pro has dedicated connectors for THC 1, and THC 2.
Notes:
• Analog inputs for the speed pots are rated at 0 to +10 VDC.
• Connect cable shields to the external PE studs for optimum noise
immunity.
• The Series 1 PCI analog card is named PCI-AIC Rev X on the CNC
Information Diagnostic screen in the Phoenix software
THC connector:
• Cable connector: AMP 206708-1
• Pin contacts: AMP 65105-3
• Cabling: Belden # 9540 or equivalent for encoder signals
• Hypertherm kit: 228495
Pin-outs for Integrated Sensor THC 1 and 2 connectors
Pin no. CNC I/O configuration Signal
1 Common Common
2 Input + Nozzle Contact Sense + ( relay contact )
3 Input - Nozzle Contact Sense - ( relay contact )
4 Output + Nozzle Contact Enable + ( relay contact )
5 Output - Nozzle Contact Enable - ( relay contact )
6 Analog input + THC +
7 Analog input - THC -
8 Output + Hold Ignition ( relay contact )
9 Output - Hold Ignition ( relay contact )
Connector ground Shield
THC 1 interface
1
2
3
4
5
6
7
8
9
10
11 12 13 14
15
16
1
2
3
4
5 6
7
8
9
1 2
3
4
5
6
7
8
9
Joystick and speedpot
interface
THC 2 interface
- MicroEDGE 1
- MicroEDGE Pro 3
- Shape cutting control 3
- CONTENTS 5
- Table of ConTenTs 10
- Hypertherm S-1 11
- In this section: 11
- ELECTRICAL HAZARDS 12
- RECOGNIZE SAFETY 12
- INFORMATION 12
- FOLLOW SAFETY 12
- INSTRUCTIONS 12
- ELECTRIC SHOCK CAN KILL 13
- Hypertherm S-5 15
- S-6 Hypertherm 16
- Hypertherm S-7 17
- Instant-on torches 17
- NOISE CAN DAMAGE HEARING 18
- Hypertherm S-9 19
- LASER RADIATION 20
- ADDITIONAL SAFETY INFORMATION 21
- WARNING LABELS 21
- S-12 Hypertherm 22
- Symbols and Marks 23
- Product Stewardship 25
- Product Stewardship PS-3 27
- PRODUCT sTewaRDshiP 27
- Higher-level systems 27
- PS-4 Product Stewardship 28
- Environmental Stewardship 29
- Methods of reducing emissions 31
- Installation and use 31
- Assessment of area 31
- Cutting cables 32
- Equipotential bonding 32
- Earthing of the workpiece 32
- Screening and shielding 32
- Attention 33
- WARRANTY 33
- W-2 Compliance Information 34
- Section 1 35
- SPECIFICATIONS 35
- SpecificationS 36
- Cutting table 37
- Overview of MicroEDGE Pro 39
- Rear panel 40
- System specifications 41
- HyPath configuration 42
- Picopath configuration 43
- SERCOS II configuration 44
- SERCOS III configuration 45
- Integrated Sensor THC 46
- Interior temperature 47
- Air circulation 47
- AC input 47
- Section 2 49
- INSTALLATION 49
- InstallatIon 50
- Upon receipt 51
- Installation requirements 51
- Mounting the CNC 52
- X and Y axis configuration 53
- AC power 54
- Chassis grounding 55
- Interface ports 56
- Picopath connections 57
- Picopath I/O connector 58
- Encoder jumper options 62
- HyPath connections 65
- HyPath inputs 66
- HyPath outputs 68
- HyPath I/O connectors 71
- Analog connections 75
- THC cable specifications 76
- SERCOS II I/O configuration 79
- SERCOS III I/O configuration 80
- Serial port configuration 81
- Remote on/off cable 83
- Wireless network card 84
- Mapping a network drive 86
- Adding a folder in Phoenix 87
- Section 3 89
- OPERATION 89
- Operating the CNC 90
- OperatiOn 91
- Screen navigation 91
- View additional manuals 92
- Automated operations 93
- CutPro Wizard 94
- PC keyboard 94
- Updating Phoenix software 95
- Updating the cut charts 96
- Section 4 97
- MAINTENANCE AND DIAGNOSTICS 97
- Diagnostic tests 100
- Maintenance and diagnostics 101
- Serial test 102
- USB test 103
- I/O test 104
- Axis test 106
- WARNING! 106
- THC test 107
- LAN and Hypernet tests 108
- Joystick and speedpot test 109
- Troubleshooting 110
- Wireless troubleshooting 119
- HyPath 24 I/O board (141070) 121
- Motherboard (141110) 123
- Analog board (141125) 130
- Section 5 149
- PARTS LIST 149
- Common MicroEDGE Pro parts 150
- Picopath MicroEDGE Pro parts 152
- HyPath MicroEDGE Pro parts 153
- Parts List 154
- Common test plugs 155
- Picopath test plugs 156
- HyPath test plugs 157
- Cable connector kits 158
- Section 6 159
- WIRING DIAGRAMS 159
- Introduction 159
- Wiring diagram symbols 159
- Wiring Diagrams 160
- Torch Symbols 161
- SHEET 1 OF 20 163
- MICROEDGE PRO CNC 163
- SHEET 2 OF 20 164
- MICROEDGE PRO CNC 164
- WITH HYPATH INTERFACE 164
- SHEET 3 OF 20 165
- WITH SERCOS II INTERFACE 165
- SHEET 4 OF 20 166
- MOTHERBOARD PCB 166
- SHEET 5 OF 20 167
- POWER DISTRIBUTION PCB 167
- SHEET 6 OF 20 168
- MICROEDGE PRO REAR 169
- SHEET 8 OF 20 170
- ATX POWER SUPPLY 170
- Joystick_LEFT 21 171
- Speed_Pot1+ 23 171
- Speed_Pot1- 24 171
- Speed_Pot2+ 25 171
- Speed_Pot2- 26 171
- THC2_Nozzle_Contact_Sense+ 10 172
- Joystick_DOWN 20 172
- J1 I/O 1-24 173
- J2 DRIVE/ENCODER 173
- /RXD_INB 13 174
- SHEET 13 OF 20 175
- PICOPATH 4-AXIS INTERFACE 175
- SHEET 14 OF 20 176
- HYPATH I/O INTERFACE PCB 176
- SHEET 15 OF 20 177
- HYPATH 4-AXIS SERVO PCB 177
- SHEET 17 OF 20 179
- PICOPATH 2-AXIS INTERFACE PCB 179
- SHEET 19 OF 20 181
- PICOPATH 2-AXIS MCC PCB 181
- SHEET 20 OF 20 182
- WITH SERCOS III INTERFACE 182
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